FEL-3 Engineering for the ISBL area of a 12,000 TPA proprietary electrolyte production facility, including all process, piping, and instrumentation & controls design.
This effort included the basic design (FEL1-2) phase for a greenfield $37 million USD Lithium-Ion Battery recycling facility. The owner operates facilities throughout Asia and Europe and this facility is their first in the United States.
FEL1 preliminary engineering design for a first-of-a-kind 1KTPA facility to produce Cathode Active Materials for EV batteries, including scale-up from an existing lab-scale processes.
This effort included the detailed design, procurement, and construction management for a $80 million brownfield polymer manufacturing facility expansion.
Project management and construction oversight for an $8 million chemical manufacturing facility upgrade, including direct supervision of detailed design and construction bid process.
Detailed design engineering for the replacement of a Cooling Tower and the rehabilitation of the existing distribution pumps and piping, including P&ID updates, steel repair drawings, piping isometrics and supports, and instrument specifications.
Detailed design engineering for a 10-foot diameter downcomer duct replacement project in an existing 250-foot tall preheater tower, including significant structural reinforcements.
This project effort included detailed design and construction support for a turnkey, full-scale Ethylene Oxide production facility along the Delaware River.
FEL2 preliminary study and detailed design engineering for a new concrete containment area for chemical railcar loading at an existing production facility.
Scaleup support for a developer commercializing a first-of-a-kind solvent-based textiles recycling process, including flow sheet development, process simulation, and process consulting.