This effort included the completion of the conceptual design (FEL2) phase for a $5 million USD water sustainability program for an existing Fiber Optics facility with a goal to reduce water consumption at the site by 80%.
FEL1 study for a 6 ktpa battery-grade phosphoric acid plant co-located with 10 ktpa sulfuric acid facility, including process validation and several alternatives analyses.
This effort included the detailed design, procurement, and construction management for a $150 million plant to produce Omega-3 fatty acids from micro algae for the animal nutrition industry.
This effort included the basic design (FEL1-2) phase for a greenfield $37 million USD Lithium-Ion Battery recycling facility. The owner operates facilities throughout Asia and Europe and this facility is their first in the United States.
FEL1 preliminary engineering design for a first-of-a-kind 1KTPA facility to produce Cathode Active Materials for EV batteries, including scale-up from an existing lab-scale processes.
Detailed design engineering for a 10-foot diameter downcomer duct replacement project in an existing 250-foot tall preheater tower, including significant structural reinforcements.
Front end engineering design and technology trials support for a liquor coproduct contaminant reduction system at an existing 30TPD ag-based pulp mill.
FEED Package included developing a TIC estimate to replace existing utility boilers at a batch process plant, including evaluating boiler technology, layout and NFPA code for an existing building.
Technical advisory services in support of novel co-located phosphoric and sulfuric acid production facilities, including risk analysis and development of an order-of-magnitude capital cost estimating tool.
The project included front-end engineering and detailed design for a multi-year facility expansion at a honeycomb scrubber plant to facilitate a six-fold increase in production capacity.