Detailed design and FEL2 for a 25 TPD molded fiber production facility. Design included new repulping, stock prep, thermoforming, and utility systems located in an existing manufacturing facility.
Pre-FEL study and FEL1 design of a primarily greenfield 150TPD ag-based pulp molded fiber facility, including feedstock handling and separation, material storage, semi-chem pulping, stock preparation, and molding.
Performed third-party engineering due diligence to identify major risks and red flags for a project installing a Textile Recycling Facility into an existing mothballed manufacturing facility.
New kraft liner machine and building, OCC facility, highly modified fiberline, boiler natural gas conversion, and electrical infrastructure additions to accommodate virgin and recycled fiber linerboard production.
Detailed design and engineering services for a $45 million containerboard machine rebuild project at an existing facility featuring a new shoe press and an iTable to replace the existing top-wire former.
Detailed design, procurement, and construction support for a $300 million brownfield, 100% recycled (OCC) linerboard machine installation to produce premium and back ply liner.
Front end engineering study to evaluate a deficient vacuum system at an existing ag-based thermoforming facility, including quantifying baseline operation conditions and evaluating potential system improvement modifications.
This effort included the detailed design, material procurement, construction planning and construction management for a $3 million brownstock washing system upgrade.
FEL2 front-end engineering design to evaluate a deficient vacuum seal water cooling loop at an existing molded fiber facility and replace an undersized cooling tower and supply pumps.
Project Management and Construction Oversight services for a 15TPD ag-based fiber thermoforming line retrofit, including demolition of old equipment and design/installation of new equipment.