FEL-3 Engineering for the ISBL area of a 12,000 TPA proprietary electrolyte production facility, including all process, piping, and instrumentation & controls design.
This effort included the basic design (FEL1-2) phase for a greenfield $37 million USD Lithium-Ion Battery recycling facility. The owner operates facilities throughout Asia and Europe and this facility is their first in the United States.
FEL1 preliminary engineering design for a first-of-a-kind 1KTPA facility to produce Cathode Active Materials for EV batteries, including scale-up from an existing lab-scale processes.
This effort included the detailed design, procurement, and construction management for a $80 million brownfield polymer manufacturing facility expansion.
Capital cost estimating and detailed design engineering for a $5MM TIC project to upgrade dry end handling capabilities at an existing chemicals facility.
Full-service conceptual design FEL2 services for the infrastructure project to support the Lithium Battery-grade 47ktpa Refrigerant and 10ktpa Electrolyte Facility Expansion projects at an existing chemicals plant in the southeast.
Conceptual engineering evaluating alternatives for a new finished product tank farm, replacing one large field-erected tank with shop-fabricated tanks and assessing enclosure options to minimize operational disruption.
Comprehensive site logistics study to evaluate and improve inbound and outbound truck routing for a cement manufacturing facility to relieve heavy onsite traffic congestion.
FEL1 study for a 6 ktpa battery-grade phosphoric acid plant co-located with 10 ktpa sulfuric acid facility, including process validation and several alternatives analyses.