Detailed design and engineering services at an existing power plant to perform structural dynamics and vibration analysis for an existing 4000-hp flue gas induced draft fan. This analysis was requested by the owner to investigate an ongoing balancing issue on the fan, which was causing frequent downtime for maintenance, repairs, and re-balancing of the fan. The scope of services included modeling the existing equipment, concrete superstructure, and foundations with finite element analysis software and comparing the response to industry standards and on-site measurements to identify areas of concerns and recommend the path forward. The existing foundation was determined to be close to the natural harmonic of the equipment, leading to resonance (excess vibration and displacement). A reinforced foundation with additional driven piles and mass concrete piers was designed to mitigate the issue.
Detailed design, procurement, and construction for a $100 million fly ash, bottom ash, and pyrites handling and transport conversion EPC project to meet Coal Combustion Residuals (CCR) environmental regulations.
The effort included the front-end engineering and detailed design services for installing a 15 TPD Green Hydrogen Production and Liquefaction Plant on a greenfield site.
This effort included the FEL2, FEL3 and detailed design for a new glass furnace structure, raw material feed system, and packaging line for a reflective glass bead production facility.
This effort included the detailed design, procurement, and construction management for a $150 million plant to produce Omega-3 fatty acids from micro algae for the animal nutrition industry.
This effort included the detailed design, permitting, and on-site construction support for a $75 million greenfield plant to produce food-grade vegetable oil.